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Integrated Bypass Soft Starter丨BK-ZHR10 Series (0.37KW-15KW)

PRODUCT PARAMETERS

A 0.37~15KW small-to-medium power, intelligent integrated bypass soft starter for industrial three-phase scenarios. Ideal for pumps, fans, small machine tools, conveyors, and light industry equipment.
  • Built-in Bypass for Energy Efficiency
  • Dual Start Modes
  • Comprehensive Protection System
  • Intelligent Communication
  • Pump-Specific Optimization
  • Flexible Wall-Mounted Installation
Description
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Description

Product Overview

The ZHR10 Series Integrated Bypass Soft Starter (Built-in Bypass Intelligent Motor Soft Starter) is an advanced digital soft start solution, suitable for 0.37~400KW three-phase AC asynchronous motors. As a core Bypass Soft Starter, its standout feature is automatic switching to bypass operation after start-up completion, reducing energy consumption and improving equipment stability.

This intelligent motor soft starter supports two start modes (voltage ramp start, current-limiting start) and two stop modes (free stop, timed soft stop). As a professional in-line soft starter, it is equipped with a complete protection system, including multiple safeguards such as input phase loss, output phase loss, overload, overcurrent, and underload. It supports RS485 communication (Modbus-RTU protocol) and Chinese/English display, adapting to 220V/380V voltage levels and star or internal delta connection methods to meet diverse industrial scenario requirements for soft starter applications.

Its core design focuses on high reliability, low energy consumption, and easy operation. Through optimized circuit layout and built-in bypass structure, this Bypass Soft Starter ensures long-term stable operation in harsh industrial environments, suitable for various small to medium-sized industrial equipment such as pumps, fans, and conveyors that require a reliable motor soft starter.

BK-ZHR10 Series Integrated Bypass Soft Starter (0.37KW-115KW)

Applications

The ZHR10 Series Integrated Bypass Soft Starter is widely used in small-to-medium industrial scenarios, commercial facilities, and general machinery fields, providing smooth soft start solutions for low to medium-power equipment as a professional soft starter:

General Machinery & Light Industry Equipment
  • Small machine tools, compressor drives powered by motor soft starter
  • Packaging machinery, printing equipment matched with in-line soft starter
  • Small conveyors, production lines equipped with Bypass Soft Starter
  • Light industry processing auxiliary machinery supported by soft starter
Pumps & Water Treatment Equipment
  • Civil/industrial sewage pumps, water supply pumps with dedicated motor soft starter
  • Small booster pumps, circulation pumps powered by Integrated Bypass Soft Starter
  • Water treatment metering pumps, chemical dosing pumps matched with soft starter
  • Small irrigation pumps, drainage pumps supported by in-line soft starter
Fans & HVAC Systems
  • Ventilation fans, exhaust fans equipped with motor soft starter
  • Small central air conditioning fans powered by Bypass Soft Starter
  • Industrial smoke exhaust fans, supply fans matched with Integrated Bypass Soft Starter
  • HVAC system circulation fans supported by soft starter
Construction & Building Materials Field
  • Small mixers, mortar mixers with motor soft starter
  • Construction elevator auxiliary drives powered by in-line soft starter
  • Small crushers, grinders matched with Bypass Soft Starter
  • Building materials conveying equipment supported by soft starter
Agricultural & Livestock Equipment
  • Small agricultural irrigation pumps equipped with motor soft starter
  • Feed grinders, mixers powered by Integrated Bypass Soft Starter
  • Livestock ventilation fans matched with soft starter
  • Small grain processing machinery supported by in-line soft starter

Product Features

Built-in Bypass Design for Energy Efficiency (Integrated Bypass Soft Starter)

As a professional Integrated Bypass Soft Starter, it automatically switches to bypass operation after start-up, reducing thyristor loss, lowering energy consumption, and extending the service life of this motor soft starter.

Dual Start Modes for Diverse Loads (Motor Soft Starter)

This soft starter supports voltage ramp start (smooth start to reduce impact) and current-limiting start (controls start-up current to protect the power grid), which can be flexibly selected according to load characteristics of equipment using in-line soft starter.

Comprehensive Protection System for Safety & Reliability (Bypass Soft Starter)

This Bypass Soft Starter integrates multiple protections including input phase loss, output phase loss, running overload, start-up overcurrent, running overcurrent, underload, thyristor breakdown, and three-phase imbalance to fully protect motors and equipment using motor soft starter.

Intelligent Communication & Remote Control (Soft Starter)

Equipped with an RS485 communication interface and supporting Modbus-RTU protocol, this motor soft starter enables remote control, centralized management, and data monitoring, reducing on-site operation difficulty for Integrated Bypass Soft Starter users.

Multi-Language Display for Easy Operation (Motor Soft Starter)

This soft starter supports Chinese/English bilingual operation interfaces, with clear LED status indicators and a detachable operation panel. Parameter setting is intuitive and fault troubleshooting is convenient for in-line soft starter applications.

Pump-Specific Functions for Scenario Optimization (Soft Starter)

This motor soft starter supports 4 pump-matching functions (float switch, electric contact pressure gauge, liquid level relay, etc.), optimizing start-stop logic for water supply/drainage scenarios and adapting to various pump equipment using Bypass Soft Starter.

Flexible Installation for Diverse Spaces (Integrated Bypass Soft Starter)

This Integrated Bypass Soft Starter features a wall-mounted installation design with a compact size, adapting to different on-site installation conditions. The power range covers 0.37~115KW, meeting the driving needs of small to medium-sized equipment requiring a soft starter.

Specifications

Basic InformationModel SeriesBK-ZHR10 Series
TypeBuilt-in Bypass Intelligent Soft Starter (Solid-State, 6 SCR Full-Wave Control)
Applicable MotorSquirrel-cage Three-phase Induction Motor
Power Range0.37 kW – 15 kW
Rated CurrentCorresponds to motor rated current (user-settable via F01)
Connection MethodStar (Y) or Internal Delta (Δ) connection supported
Electrical CharacteristicsInput Voltage220V / 380V AC ±15% (Three-phase)
Input Frequency50/60 Hz ±5%
Control PowerBuilt-in (No external 24V required; A1/A2 for internal power)
Output Voltage ControlPhase-angle control via thyristors (30%–80% start voltage adjustable)
Control & OperationStart Modes• Voltage Ramp (Default)
• Current Limiting
Stop Modes• Free Stop
• Timed Soft Stop (0–60 s adjustable)
Start Time1 – 120 s
Start Current Limit50% – 600% of motor rated current (Ie)
Initial Voltage30% – 80% Ue (Minimum 37% in closed-loop mode)
Protection FunctionsBuilt-in Protections• Input Phase Loss
• Output Phase Loss
• Overload (Class 1–30)
• Start Overcurrent
• Run Overcurrent
• Underload
• Thyristor Breakdown
• External Fault Input
• Startup Timeout
Protection ResponseConfigurable: Trip or Ignore (via F27–F34)
Overload CurveIEC Standard Inverse-time (Adjustable Class 1–30 via F14)
Control & I/ODigital Inputs3 Programmable (IN1, IN2, IN3) + 12/24V COM
Functions: Start, Stop, External Fault
Relay OutputsRelay 1: TA/TB/TC (Common/NC/NO)
Relay 2: TA2/TC2 (NO only, for 18.5–115kW models)
Relay FunctionsSelectable: Power-on, Soft-start, Bypass, Soft-stop, Running, Standby, Fault
Analog Output1 Channel: 4–20mA (Scalable via F44–F46, optional)
CommunicationRS485 (Modbus RTU Protocol)
• Baud Rate: 2400/4800/9600/19200 bps (default 9600)
• Address: 1–127
User InterfaceDisplayLCD with Backlight (Chinese / English)
KeypadLocal Start/Stop, Parameter Setting, Fault Reset
LED IndicatorsRUN (On during start/run/soft-stop)
FAULT (Flashing on fault)
Mechanical & EnvironmentalCooling MethodNatural Convection + Heatsink
Protection DegreeIP20 (For installation in electrical cabinet only)
MountingWall-mounted (Screw mounting per size)
Operating Temperature-10°C to +40°C
Humidity≤95% RH, non-condensing
Compliance & SafetyStandardsDesigned per IEC 60947-4-2 principles
Safety Notes• STOP function does NOT isolate output voltage.
• External safety disconnect required before maintenance.
• Not suitable for emergency stop circuits.
Additional FeaturesPump Control Modes5 Modes:
0: None
1: Float Switch
2: Pressure Switch
3: Supply Level Relay
4: Drain Level Relay
Auto RestartDisabled by default (F43 = 0); configurable up to 3600s
Password ProtectionUser parameter lock (F39: 00000–99999)
Monitoring ParametersReal-time display of:
• Motor current (per phase)
• Running time
• Start count
• Fault history

Model Comparison Chart

ZHR10 Series (Built-in Bypass Soft Starter)Power (KW)Overall Dimensions (mm) W1H1D1Mounting Dimensions (mm)
ZHR10-0.37KW~15KW0.37~15210*200*138M4

Note: Dimension parameters are subject to the actual product and can be adjusted according to customization requirements.

FAQs

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