UPS Solution for Energy Industry

I. Power Supply Challenges in Energy Industry

The energy industry, which encompasses petroleum, natural gas, new energy, and more, faces the following power supply challenges:

Production Equipment: Stable power supply is critical for equipment like pump jacks, drilling rigs, and compressors. Power outages can halt production, damage equipment, and trigger safety incidents.
Monitoring and Control Systems: Real-time monitoring and control of production processes via systems like SCADA require stable power. Power fluctuations can disrupt data collection and control operations, affecting production efficiency and safety.
Data Centers: Energy companies rely on data centers for storing and processing large amounts of production and operational data. Power outages can lead to data loss and affect business continuity.
Gas Stations and Gas Refueling Stations: These stations require stable power for fuel dispensers and gas compressors. Power outages can disrupt normal operations and affect customer service quality.

II. UPS Solution Overview for Energy Industry

1.Solution Objectives

The UPS solution aims to provide high-quality, high-reliability uninterruptible power supply for critical equipment and systems in the energy industry. It ensures stable operation of production equipment, monitoring and control systems, data centers, and gas stations, enhances power supply reliability and quality, and guarantees safe and efficient energy production and supply.

2.System Architecture Design

Centralized Large UPS Systems for Key Facilities: Deploy large UPS systems in energy production sites like oil and gas fields, refineries, and new energy power stations to provide stable power to critical production equipment and monitoring and control systems.
Distributed Small UPS Systems at Key Nodes: Install small UPS systems at key nodes such as gas stations, pipeline monitoring points, and data acquisition stations. These systems ensure independent and reliable power supply, enhancing power supply flexibility and reliability.
Integrated Power Management System: Establish a centralized power management system to monitor and manage UPS systems across energy production, transmission, storage, and sales. This enables real-time monitoring, centralized control, and intelligent management, improving operational efficiency and reliability.

III. UPS System Selection and Configuration

1.Selection of UPS Capacity

Accurate Calculation of Power Requirements: Conduct a comprehensive survey and analysis of power consumption for critical equipment in the energy industry. Based on equipment rated power and usage patterns, accurately calculate the total UPS capacity required.
Reasonable Redundancy Design: Considering the critical role of power supply in the energy industry, design redundancy in UPS capacity. Generally, select UPS systems with 1.2 to 1.5 times the calculated capacity to ensure reliable power supply for future business growth.

2.Battery Configuration

Determine Backup Time Based on Application Scenarios: Configure UPS battery backup time according to the power outage emergency handling requirements of different energy scenarios. For energy production equipment and monitoring and control systems, set the backup time to 30 – 60 minutes to allow sufficient time for equipment shutdown and prevent production safety accidents. For gas stations and pipeline monitoring points, provide 15 – 30 minutes of backup power to ensure the completion of ongoing transactions and maintain normal monitoring functions.
Select High-Quality Battery Technology: In energy industry environments, prioritize lithium-ion batteries for their high energy density, long service life, and high reliability. These batteries ensure stable UPS operation and reliable backup power support.

IV. Key Equipment Protection Strategies

1.Production Equipment

Stable Power Supply During Normal Utility Operation: UPS systems provide stable voltage and current to production equipment like pump jacks, drilling rigs, and compressors during normal utility operation, ensuring continuous production processes.
Seamless Switching and Backup Power During Utility Outages: When utility power fails, the UPS system quickly switches to battery power mode, providing continuous power to production equipment. This prevents equipment damage and production safety accidents caused by sudden power interruptions.

2.Monitoring and Control Systems

Power Support for SCADA Systems: UPS systems provide stable power to SCADA systems, ensuring real-time data acquisition and control of production processes. During utility outages, the UPS system provides backup power to maintain normal operation of monitoring and control systems, ensuring production safety.
Reliable Power Supply for Data Centers: For data centers in energy companies, the UPS system ensures stable power supply to servers and storage devices, preventing data loss and business interruptions caused by power issues.

3.Gas Stations and Gas Refueling Stations

Power Supply for Fuel Dispensers and Gas Compressors: UPS systems provide stable power to fuel dispensers and gas compressors at gas stations, ensuring smooth daily operations. During utility outages, the UPS system provides backup power to prevent service interruptions and maintain customer satisfaction.
Power Support for Security Systems: For security systems like surveillance cameras and access control systems at gas stations, the UPS system ensures stable power supply, preventing security blind spots and ensuring the safety of station operations.

V. Environment Adaptability and Reliability Enhancement Measures

1.Environment Adaptability Design

Adaptation to Energy Industry Environments: UPS equipment is designed with protective features to adapt to energy industry environments. It can operate reliably in various settings, such as outdoor oil and gas fields, refineries, and gas stations, where it may be exposed to dust, moisture, and temperature variations.

2.Reliability Enhancement Measures

Redundant Design: Adopt redundant designs such as dual power inputs and parallel redundancy to enhance UPS system reliability. In the event of a utility power failure or UPS equipment malfunction, the system can automatically switch to backup power or parallel redundant units to ensure continuous power supply to critical equipment.
Component Reliability and Quality Control: Use high-quality components and conduct rigorous quality inspections and testing during UPS production. This ensures the reliability and stability of UPS equipment and reduces the likelihood of failures.

VI. Intelligent Monitoring and Management

1.UPS System Monitoring Functions

Real-Time Data Monitoring: UPS systems feature intelligent monitoring modules that real-time monitor key parameters such as voltage, current, frequency, battery status, and load conditions. These parameters are displayed through monitoring interfaces, enabling staff to promptly understand UPS equipment status and power supply conditions.
Abnormal Alarm Function: When the UPS system detects abnormalities such as voltage deviations, battery faults, or overloads, it immediately triggers audio-visual alarms and sends alarm information to staff via SMS or email. This enables timely responses to potential issues and prevents equipment damage and power outages.

2.Remote Monitoring and Management

Remote Monitoring and Operation: Leveraging network technology, UPS systems support remote monitoring and management. Staff can remotely monitor UPS equipment status and perform operations such as parameter settings and fault diagnosis via web browsers or mobile apps, improving management efficiency and response speed.
Centralized Management and Data Analysis: UPS systems enable centralized monitoring and management of multiple devices across energy industry facilities. They can collect and analyze operational data from UPS equipment, providing a basis for equipment maintenance and management optimization. This improves the operational efficiency and reliability of energy industry power systems.

VII. Installation and Implementation

1.Pre-Installation Preparation

Comprehensive Inspection of Power Supply and Installation Environment: Before installing UPS equipment, conduct a detailed inspection of power supply systems, wiring, and grounding. Ensure that utility power quality meets UPS input requirements and that grounding systems are reliable. Additionally, evaluate the installation environment to ensure UPS equipment is installed in locations with good ventilation, low dust levels, and suitable temperatures.
Development of Installation Plan: Based on the layout and equipment distribution of energy industry facilities, formulate a detailed UPS installation plan. This plan should include equipment placement, wiring routes, and installation sequences to ensure smooth installation.

2.UPS System Installation Steps

Standardized Installation Procedures: Follow UPS equipment installation manuals and standardized procedures. Install UPS hosts, battery cabinets, and distribution cabinets, and connect wiring according to specifications. Ensure secure connections and proper insulation to prevent issues like poor contact or short circuits.
Safety Measures During Installation: During installation, strictly adhere to electrical safety operation procedures. Installers should wear insulating gloves and shoes to prevent electric shock. Additionally, set up warning signs at installation sites to ensure construction safety.

3.System Commissioning and Testing

Comprehensive Equipment Testing: After installation, conduct comprehensive commissioning and testing of UPS equipment. Test input/output voltage, current, frequency, and other parameters to ensure they meet equipment requirements. Perform charging and discharging tests on batteries to verify their capacity and backup time.
Simulation of Power Failure Scenarios: Simulate utility power failure scenarios to test the UPS system’s ability to switch between utility and battery power. Ensure that switching times meet equipment requirements and that UPS systems can provide continuous power supply to critical equipment during utility outages.

VIII. Operation and Maintenance

Daily Maintenance Tasks: Develop a daily maintenance plan and assign dedicated personnel to regularly inspect UPS equipment. Check equipment appearance, operating status, and monitor parameters to promptly identify and address issues.
Battery Maintenance: Regularly inspect battery appearance and voltage. Perform battery charge/discharge tests and maintenance to ensure battery performance and extend service life.
Periodic Maintenance and Inspection: Conduct professional maintenance and inspection of UPS equipment at regular intervals, such as every six months or annually. Perform comprehensive checks on equipment components, replace aging parts, and ensure reliable UPS operation.
Equipment Cleaning and Dust Removal: Regularly clean UPS equipment and remove dust from internal components and heat dissipation systems to ensure good heat dissipation and prevent equipment failures caused by overheating.
Development of Emergency Response Plans: Develop emergency response plans for UPS equipment failures to define emergency procedures, responsibilities, and contact personnel. The plan should include emergency power supply measures, equipment shutdown and restart procedures, and safety precautions to minimize the impact of failures on energy industry power supply.
Emergency Drills: Regularly conduct emergency drills to enhance staff’s ability to respond to UPS equipment failures and improve emergency coordination. Through drills, refine emergency response plans to ensure rapid and effective responses to failures, safeguarding the stability of energy industry power supply.

In summary, our UPS solution for the energy industry addresses the power supply challenges faced by production equipment, monitoring and control systems, data centers, and gas stations. By providing high-quality, high-reliability uninterruptible power supply, it ensures the stable operation of critical energy equipment and systems. This enhances power supply reliability and quality, guarantees safe and efficient energy production and supply, and ensures the steady operation of the energy industry.